Reloading shotgun shells is an art and science that many shooting enthusiasts enjoy. Whether you’re looking to save money, customize your loads, or simply enjoy the satisfaction of making your own ammunition, learning how to reload shotgun shells is a valuable skill. In this guide, we’ll walk you through the step-by-step process of reloading shotgun shells safely and effectively.
Understanding the Basics of Shotgun Shell Reloading
Before diving into the reloading process, it’s crucial to understand the components of a shotgun shell. A typical shotgun shell consists of the following parts:

- Hull: The plastic or paper casing that holds all the components together.
- Primer: The ignition component that lights the powder when struck by the firing pin.
- Powder: The propellant that burns to create gas, propelling the shot out of the barrel.
- Wad: A separator that keeps the shot and powder apart while forming a gas seal.
- Shot: The pellets that are fired from the shotgun.
Can You Reload Shotgun Shells?
Yes, you can reload shotgun shells, but it’s important to follow safety guidelines and use the correct equipment. Reloading can save you money and allow you to customize your loads to suit specific purposes, such as hunting or target shooting. However, it does require an investment in equipment and components.
Equipment You’ll Need
To reload shotgun shells, you’ll need the following equipment:
- Reloading Press: A machine that holds the hull and helps assemble the shell.
- Scale: For measuring powder and shot accurately.
- Powder and Shot Bushings: To measure the correct amount of powder and shot.
- Reloading Manual: Provides load data and safety guidelines.
- Hull Trimmer: For cutting hulls to the desired length if necessary.
- Safety Glasses and Gloves: Essential for protecting yourself during the reloading process.
Step-by-Step Process to Reload Shotgun Shells
Reloading shotgun shells involves several steps, each requiring precision and attention to detail. Follow these steps to reload your shells safely:
Step 1: Gather Your Materials
Before starting, ensure you have all the necessary components and equipment ready. Double-check that you have the correct hulls, primers, powder, wads, and shot for your desired load.
Step 2: Inspect and Clean Used Hulls
If you’re reloading previously fired hulls, inspect them for damage or wear. Discard any hulls with cracks or significant deformities. Cleaning the hulls helps ensure reliable performance and a proper seal when firing.
Step 3: Resize and Deprime the Hull
Place the hull in the reloading press and resize the brass base to its original dimensions. This step helps ensure the shell will chamber smoothly. Use the press to remove the spent primer from the hull.
Step 4: Insert a New Primer
Insert a new primer into the hull using the reloading press. Ensure the primer is seated flush with the base of the hull to prevent misfires.
Step 5: Add Gunpowder
Using the scale and powder bushing, measure the precise amount of gunpowder specified in your reloading manual. Pour the powder into the hull, making sure no powder spills outside the hull.
Step 6: Insert the Wad
Place the wad into the hull, ensuring it sits snugly on top of the powder. The wad acts as a barrier, preventing the shot from coming into contact with the powder.
Step 7: Add Shot
Measure the correct amount of shot using a shot bushing. Pour the shot into the hull on top of the wad. Ensure the shot is evenly distributed within the hull.
Step 8: Crimp the Hull
Crimp the top of the hull to secure the shot inside. The crimp should be tight enough to hold the shot in place but not so tight that it deforms the hull. This step is crucial for ensuring consistent performance.
How Many Times Can You Reload Shotgun Shells?
The number of times you can reload a shotgun shell depends on the condition of the hull after each firing. Generally, plastic hulls can be reloaded multiple times, but they should be inspected for wear and tear before each use. Discard any hulls that show signs of damage or excessive wear.
Can You Reload Low Brass and Mini Shotgun Shells?
Yes, you can reload low brass shotgun shells, but it’s important to follow the specific load data for low brass hulls. Mini shotgun shells can also be reloaded, but they require careful attention to the amount of powder and shot used due to their smaller size.
Cost to Reload Shotgun Shells
Reloading shotgun shells can be cost-effective, especially if you shoot frequently. The initial investment in equipment can be offset by the savings on each shell reloaded. However, the cost will vary based on the components used and the quantity of shells reloaded.
Factors Affecting Cost
- Component Prices: The cost of primers, powder, wads, and shot can fluctuate.
- Equipment Investment: The initial purchase of reloading equipment can be significant.
- Volume: Reloading in bulk can reduce the cost per shell.
Safety Tips for Reloading Shotgun Shells
Safety should always be your top priority when reloading shotgun shells. Here are some key safety tips to follow:
- Wear Safety Gear: Always wear safety glasses and gloves to protect yourself from accidental spills or misfires.
- Follow Load Data: Use only the load data specified in your reloading manual. Do not exceed recommended powder charges.
- Keep Workspace Clean: Maintain a clean and organized workspace to prevent contamination or mixing of components.
- Store Components Safely: Keep gunpowder and primers in a cool, dry place away from open flames or heat sources.
Conclusion
Reloading shotgun shells can be a rewarding hobby that allows you to customize your ammunition and save money. By following the step-by-step process and adhering to safety guidelines, you can enjoy the satisfaction of crafting your own shotgun shells. Whether you’re reloading for hunting, sport, or personal satisfaction, the skills you develop will enhance your shooting experience.